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Welding Wire

Last updated: March 29, 2018

What Does Welding Wire Mean?

A welding wire is a slim metallic rod that is ignited to generate a heated arc for the purpose of fusing metal pieces together (welding) by rendering the wire soft via hammering or compressing under an applied heat source.

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Corrosionpedia Explains Welding Wire

Welding wire is commercially available in a variety of types and classifications. Different welding jobs and base metal materials require a corresponding welding wire that is appropriate for the application.

Welding wires are gas-shielded electrodes with a range of mechanical properties, arc behavior, quality and cost. Three main types of welding wires are:

  1. Solid gas metal arc welding (GMAW) wire
  2. Composite GMAW (metal-cored) wire
  3. Gas-shielded flux-cored arc welding (FCAW) wire

Once the appropriate wire type is determined, it is important to select the correct wire diameter and chemistry for the application. Wire burn-back is a potential downside if the wrong wire is used for a given application due to an incompatibility with the base metal being welded.

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